Numerical modeling of electromagnetic welding

Article type: Research Article

Authors: Kore, S.D.^{a; *} | Dhanesh, P.^b | Kulkarni, S.V.^c | Date, P.P.^b

Affiliations: [a] Mechanical Engineering Department, IIT Guwahati, Guwahati, 781039, Assam, India | [b] Mechanical Engineering Department, IIT Bombay, Powai, Mumbai, 400076, Maharashtra, India | [c] Electrical Engineering Department, IIT Bombay, Powai, Mumbai, 400076, Maharashtra, India

Correspondence: [*] Corresponding author. E-mail: [email protected]

Abstract: Feasibility of electromagnetic welding of flat sheets is ascertained by comparing the minimum impact velocities determined by using software ANSYS/EMAG and ABAQUS with the required minimum velocity obtained from analytical considerations. Magnetic forces acting on the sheets are computed from ANSYS/EMAG simulations. The velocity of impact and the pressure profile acting on the sheets are found from ABAQUS simulations. A criterion for weld formation is subsequently arrived at based on the simulations, which is further validated using experimental results. The reasons for no-weld zone in Al-to-Al EM weld and complete metal continuity (absence of no-weld zone) in Al-to-SS EM weld have been analyzed based on the numerical and experimental results.

Keywords: Electromagnetic, welding, modeling

DOI: 10.3233/JAE-2010-1062

Journal: International Journal of Applied Electromagnetics and Mechanics, vol. 32, no. 1, pp. 1-19, 2010