Relationship between productivity, quality and musculoskeletal disorder risk among deboning workers in a Chilean salmon industry

Abstract

The purpose of this ergonomic investigation is to establish a relationship between quality, productivity and risk of musculoskeletal disorder (MSD) in manual bone-removal process in the salmon fish industry. The method consists in a follow up study of 14 workers in a lane that processes salmon steak. Time between each steak (work cycle), quality of the steak’s meat through inspection of deepness and length of the gapping generated by the manual bone-removal process and risk for musculoskeletal disorders through OCRA method were considered for this study. IMC and musculoskeletal Nordic Questionnaire of Kourinka were applied to the workers evaluated. Fourteen women worker’s completed the evaluation, age 37.67±8.1, with 65.27±34.41 months of experience, with an IMC of 27.18±3.87 (1.52±0.057 meters of height) at the time of the evaluation. Time for deboning per steak averaged 38±14 seconds with 68.33±14.79 steaks per hour per worker. In quality terms, 74% of the steaks were qualified as “premium steaks” and 26% as “grade or industrial” (lower category and cheapest price). OCRA index for the right hand average 13.79±4.59 and 3.59±0.41 for the left hand. From Nordic questionnaire 80% of the workers manifested musculoskeletal symptoms in the right hand/wrist, followed up by shoulder with 60% of the workers and arm/elbow with over 50%. There was no statistically significant relationship between productivity and quality of the steak after manual bone removal process and between quality and MSD risk. However, there was a statistically significant relationship between productivity and MSD risk (p<0.05). Discussion around the results allows to see complementary results that did have strong correlation between MSD risk and the presence of lower grade salmon steaks and between areas that present musculoskeletal symptoms (MSS) and the intensity of the MSS (p<0.05). The results showed that further research is needed to validate these relationships, due to the increasing demands of health-care services from this productive sector, considering its importance for this region.