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Price: EUR 250.00Authors: Toledo, Begoña
Article Type: Research Article
Abstract: The Volkswagen Group operates and coordinates the activities of ergonomics from Wolfsburg in Germany and works with its contact persons of every plant and brand of the group towards an integrated proceeding relating to ergonomics. For the ergonomic process it is very important to consider the ergonomics in the whole production process, still from the beginning the conception and construction of the vehicle in the early phases. In these phases there is a big potential to work in the preventive ergonomics and avoid correcting the workstations after start of production. Therefore, it is important to have fluently information in all …this phases and identify the potential in each of them. In order to attend these items, Volkswagen has defined different activity fields: coordination of ergonomic standards and the roll-out into all the plants, introducing the ergonomic items in the product development process (PEP), considering the constant improvement of the workplaces in the Volkswagen-Way (KVP and 3P Workshops), taking care of an adequate qualification concept in ergonomics and the intern and extern information exchange within the committees. This topic is established in the industrial engineering of the production area of the group. We are working interdisciplinary with the medical services, human resources, work council and the protection of labor. Show more
Keywords: product creation process, ergonomic standards, interdisciplinary ergonomics
DOI: 10.3233/WOR-2012-0739-4413
Citation: Work, vol. 41, no. Supplement 1, pp. 4413-4417, 2012
Authors: Filus, Rodrigo | Wruca, Rodrigo | Charleaux, Vanessa | Ortega, Auro | Ferreira, Claudio | Jesus, Leandro | Stramari, Anderson | Neufel, Michel | Maia, Uyara
Article Type: Research Article
Abstract: Following the technological developments and presented to the multidisciplinary processes as automakers, Volkswagen Brazil, represented by its ergonomists, through this paper, shows the importance of ergonomic efficiency of management applied to various levels of life of a product, since its creation to its final implementation on production lines. The preventive work of ergonomists during the processes leading to production of a vehicle is accomplished through assessments on a simulated system called the Digital Factory. Since the initial stages to final product delivery there is a need for a multidisciplinary aligning the concepts of ergonomics, productivity and quality of product. …Industrial Engineering, Process Engineering, ergonomists and workers are involved in the analysis made through the Workshop’s showing the importance of discussion between the various users of the systems. The processes of series are also equipped with a set of certifications flow of job and planned audits on items that describe processes and applied ergonomics. Show more
Keywords: Ergonomics, productivity, quality, multidisciplinary
DOI: 10.3233/WOR-2012-1040-4418
Citation: Work, vol. 41, no. Supplement 1, pp. 4418-4421, 2012
Authors: Caragnano, G. | Lavatelli, I.
Article Type: Research Article
Abstract: ERGO-MTM is an innovative model to set standard times of manual tasks. MTM, developed in the forties by industrial engineers, assigns a basic time to execute a given motion based on the concept of normal performance (speed, effort and precision). The traditional models to set a standard time then add to the basic time a fatigue allowance, applied on each individual motion, depending generally on the type of posture and on the load/force implied in the motion. To the light of the most recent ISO/CEN standards dealing with biomechanical load, the traditional models do not meet the requirements any more: …it becomes mandatory to consider the load generated by the overall assignment of working tasks to a workstation to be compliant with the new ergonomics standards. ERGO-MTM is the solution: it determines a fatigue allowance (named Ergonomic Allowance), which is applied on the total workstation basic MTM time to allow the necessary recovery periods, enough to keep the biomechanical load within safety limits. The final result is a standard time based on a norm level of performance and a work sequence with a controlled biomechanical load. Show more
Keywords: ERGO-MTM, EAWS, performance, recovery allowance, standard time
DOI: 10.3233/WOR-2012-0740-4422
Citation: Work, vol. 41, no. Supplement 1, pp. 4422-4427, 2012
Authors: Fritzsche, Lars | Leidholdt, Wolfgang | Bauer, Sebastian | Jäckel, Thomas | Moreno, Adrian
Article Type: Research Article
Abstract: The aging workforce is a risk factor for manufacturing industries that contain many jobs with high physical workloads. Thus, ergonomic risk factors have to be avoided in early phases of production planning. This paper introduces a new tool for simulating manual work activities with 3D human models, the so-called ema� . For the most part, the ema� software is based on a unique modular approach including a number of complex operations that were theoretically developed and empirically validated by means of motion capturing technologies. Using these modules for defining the digital work process enables the production planner to compile …human simulations more accurately and much quicker compared to any of the existing modeling tools. Features of the ema� software implementation, such as ergonomic evaluation and MTM-time analyses, and the workflow for practical application are presented. Show more
Keywords: Human Modeling, Production Planning, Proactive Ergonomics, Efficiency
DOI: 10.3233/WOR-2012-0741-4428
Citation: Work, vol. 41, no. Supplement 1, pp. 4428-4432, 2012
Authors: Karlheinz, Schaub | Ulf, Steinberg | Max, Bierwirth | Michaela, Kugler | Ralph, Bruder
Article Type: Research Article
Abstract: In the 1990ies the German Federal Institute for Occupational Safety and Health (FIOSH) published “Key Indicator Methods” (KIM) for the evaluation of manual material handling tasks. These methods served as a national German implementation of the EU Manual Handling Directive (90/269/EEC). These methods allow the evaluation of individual handling tasks like lifting or pushing. KIM tools do not allow evaluating complex handling tasks like a combined lifting and pushing task. With respect to the needs at shop floor level (e.g. logistics), MultipLa tries to bridge that gap by means of an EXCEL based worksheet using the KIM philosophy. In the …past several algorithms for a risk assessment had been developed. At the moment MultipLa is in a test phase at several automotive OEMs. Show more
Keywords: Risk assessment, manual materials handling, key indicator method, complex handling tasks
DOI: 10.3233/WOR-2012-0742-4433
Citation: Work, vol. 41, no. Supplement 1, pp. 4433-4435, 2012
Authors: Lavatelli, Ivan | Schaub, Karlheinz | Caragnano, Gabriele
Article Type: Research Article
Abstract: Upper limbs repetitive tasks are one of the main sources of risk for the workers of the manufacturing industries and the standards ISO 11228-3 and EN 1005-5 addressed this issue since 2007. EAWS (European Assembly Worksheet) is a 1st level ergonomic risk assessment method and it provides in its 4th section a score to measure the load level for the upper limbs based on a traffic light scheme. According to the relevant ISO/CEN standards, the OCRA Index is the preferred system to refer to in the evaluation of the biomechanical stress of hand-harm-shoulder system. This correlation study is based on …a 45 workstations sample coming from the automobile manufacturing industry. According to the results, EAWS4 shows an excellent correlation with OCRA index (Spearman’s rho correlation index 0.95). Being EAWS based on biometric statistical data distribution, its typical application is the process design phase, but adopting a conservative approach in the interpretation of EAWS4 score for risk mapping purposes, it provides an equivalent “reaction” pattern (countermeasures to be taken in the production phase) with respect of OCRA Index with an Odds Ratio ranging from 0.89 (OR-matched) to 1.00 (OR-conservative). Show more
Keywords: WRMSD, upper limbs, automotive, EAWS, OCRA
DOI: 10.3233/WOR-2012-0743-4436
Citation: Work, vol. 41, no. Supplement 1, pp. 4436-4444, 2012
Authors: Vitello, M. | Galante, L.G. | Capoccia, M. | Caragnano, G.
Article Type: Research Article
Abstract: Since 2008 Fiat Group Automobiles has introduced Ergo-UAS system for the balancing of production lines and to detect ergonomic issues. Ergo-UAS system integrates 2 specific methods: MTM-UAS for time measurement and EAWS as ergonomic method to evaluate biomechanical effort for each workstation. Fiat is using a software system to manage time evaluation and ergo characterization of production cycle (UAS) to perform line balancing and obtain allowance factor in all Italian car manufacturing plant. For new car models, starting from New Panda, FGA is applying Ergo-UAS for workplace design since the earliest phase of product development. This means that workplace design …is based on information about new product, new layout, new work organization and is performed by a multidisciplinary team (Work Place Integration Team), focusing on several aspects of product and process: safety, quality and productivity. This allows to find and solve ergonomic threats before the start of production, by means of a strict cooperation between product development, engineering and design, manufacturing. Three examples of workstation design are presented in which application of Ergo-UAS was determinant to find out initial excessive levels of biomechanical load and helped the process designer to improve the workstations and define limits of acceptability. Technical activities (on product or on process), or organizational changes, that have been implemented in order to solve the problems are presented. A comparison between “before” and “new” ergonomic scores necessary to bring workstations in acceptable conditions were made. Show more
Keywords: Ergo-UAS, EAWS, MTM, Workplace design, automotive, production line
DOI: 10.3233/WOR-2012-0744-4445
Citation: Work, vol. 41, no. Supplement 1, pp. 4445-4449, 2012
Authors: Evanoff, Bradley | Dale, Ann Marie | Deych, Elena | Ryan, Daniel | Franzblau, Alfred
Article Type: Research Article
Abstract: Carpal tunnel syndrome is one of the most costly upper extremity disorders in the working population. Past literature has shown an association between personal and work factors to a case definition of carpal tunnel syndrome but little is known about the combined effects of these factors with the development of this disorder. Few studies have examined these associations in longitudinal studies. The purpose of this paper is to identify risk factors for incident carpal tunnel syndrome in a longitudinal study of workers across a wide range of occupations.
Keywords: Carpal tunnel syndrome, risk factors, epidemiology
DOI: 10.3233/WOR-2012-0745-4450
Citation: Work, vol. 41, no. Supplement 1, pp. 4450-4452, 2012
Authors: Aickin, Christine | Shaw, Andrea | Blewett, Verna | Stiller, Laurie | Cox, Stephen
Article Type: Research Article
Abstract: This paper summarises the findings of the site assessments of ten pilot mine sites involved in a project entitled, Creating a world-leading OHS culture in the NSW Mining Industry which was undertaken for the New South Wales Mine Safety Advisory Council (NSW MSAC). NSW MSAC was established in 1998 in NSW Australia and aims to increase the emphasis on safety and health within the mining industry by reviewing and analyzing safety performance, setting strategic directions, providing advice and developing policy recommendations. The project itself aimed to deliver a self-sustaining method for achieving and monitoring continuous improvement in OHS culture and …practice to the NSW mining industry. The pilot sites involved in the project tested a set of self-assessment tools to enable mines to assess and improve their own OHS culture and performance on key elements of an OHS management system. The tools allowed examination of the current OHS culture of the sites. Sites then used a participative planning process to develop an improvement plan. This paper provides summary data only, without identifying the individual sites that were the source of the data. Show more
Keywords: OHS culture, mining, OHS management systems, participative planning
DOI: 10.3233/WOR-2012-0117-4453
Citation: Work, vol. 41, no. Supplement 1, pp. 4453-4456, 2012
Authors: Tilbury, Trudy | Sanderson, Liz
Article Type: Research Article
Abstract: Queensland Mining has a strong focus on safety performance, but risk management of health, including Musculoskeletal Disorders (MSDs) continues to have a lower priority. The reliance on individual screening of workers and lower level approaches such as manual handling training is part of the coal mining ‘culture’. Initiatives such as the New South Wales and Queensland Mining joint project to develop good practice guidance for mining has allowed for a more consistent message on participatory ergonomics and prevention of MSD. An evidence based practice approach, including the introduction of participatory ergonomics and safe design principles, was proposed to Anglo American …Coal operations in Queensland. The project consisted of a skills analysis of current health personnel, design of a facilitated participatory ergonomics training program, site visits to identify good practice and champions, and a graduated mentoring program for health personnel. Early results demonstrate a number of sites are benefiting from site taskforces with a focus on positive performance outcomes. Show more
Keywords: Musculoskeletal Disorders, Participatory Ergonomics, Industry partnerships, Cultural change
DOI: 10.3233/WOR-2012-0118-4457
Citation: Work, vol. 41, no. Supplement 1, pp. 4457-4459, 2012
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